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Tag Archive for: plastic molds

Ultrasonic Insertion

Bond Metal to Plastic, No Glues / Adhesives / Additional Heating, Reduced Energy Cost, Decreased Cooling Time, Reduce Part Defects

SINCERE TECH provides a variety of value-added services, including Plastic mold Manufacturing, plastic molding service, Ultrasonic Insertion, to help complete your project. Ultrasonic insertion is used to bond metal and plastic parts together without the need for glues, adhesives or additional heating or processes.

When a metal part needs to be attached to a plastic part,conventional insertion methods include:

  • Mold the metal component into part during production
  • Glue the metal part to the plastic
  • Heat
    • Melt the plastic component at insertion point
    • Insert metal piece into molten area
    • Allow part to cool and solidify

Ultrasonic Insertion: Benefits and Applications

This technology is an alternative to gluing or heating. Ultrasonic Insertion of metal to plastic offers distinct advantages over other bonding processes. Although this process is similar to locally melting the area with another heat source, it has the advantages of::

  • Heating a far smaller area to lower temperatures

  • Reducing energy costs
  • Decreasing cooling time
  • Reducing the possibility of defects due to thermal effects

Ultrasonic insertion works by using the ultrasonic head to vibrate the metal component against the plastic one. The Welding Horn couples directly with either the insert or the thermoplastic part.  Ultrasonic vibrations heat and soften the plastic part, allowing the metal part to be inserted. As the plastic cools, a very strong bond is made.

Applications for ultrasonically inserted components include:

  • Threaded inserts or studs
  • Metallic webs or grills (speaker covers, etc.)
  • Permanent magnets
  • Electric contacts

If you have a project that need metal staping and plastic molding service and ultrasonic Insertion, you are welcome to send us, if your project needs molding Ultrasonic Welding servcie, contact us as well, we will quote your complete price for you.

Injection Molding Process

Injection Molding Process:Plastic Processing, Make Parts From Plastic Material

Finding the right source for your injection molded thermoplastic parts is as easy as selecting DONGGUAN SINCERE TECH CO.LTD. With SINERE TECH, you are guaranteed professional quality assurance standards, the latest in technological equipment, and innovative, cost-efficient manufacturing techniques.

Injection Molding Process: A Brief Description

Thermoplastic injection molding is the most widely used of all plastic processing methods. Injection molding is a manufacturing technique for making parts from plastic material. Molten plastic is injected at high pressure into a mold, which is the inverse of the desired shape.

Thermoplastics are those which, once formed, can be heated and reformed over and over again.

PP injection molding

PP injection molding

The mold is made from metal, usually either steel or aluminum, and precision-machined to form the features of the desired part. SINCERE TECH provides the highest quality economical plastic molds available today, with less moving parts to reduce maintenance and repair costs.

The injection molding machine reduces pelletized resins and coloring agents into a hot liquid. This slurry, or “melt”, is forced into a cooled mold under tremendous pressure. After the material solidifies, the mold is unclamped and a finished part is ejected.

An injection-molding machine performs the entire process of plastic molding.  These machines serve to both heat the plastic material and form it.  Using different molds the shape of the produced components may be changed.

Injection molding machines have two basic parts, the injection unit, which melts the plastic and then injects or moves it into the mold, and the clamping unit, which holds the mold shut during filling. The unit clamps the mold in a closed position during injection, opens the mold after cooling, and ejects the finished part.

You can go to our home page by https://www.plasticmold.net/ to know more information about injection molding service and injection molding process

Injection Molded Plastic Parts

Injection Molded Plastic Parts: High-Quality Parts, Guaranteed to Specification, Extended Warranty, Retain Mold Integrity, Advanced Design, Quality Assurance

Finding the right source for your injection molded plastic parts is as easy as selecting https://www.plasticmold.net/. Our modern molding facility is located in Changping Town, Dongguan, China, an efficient plastic mold & molding company service custom injection mold and plastic molded parts to the world.

With SINCERE TECH, you are guaranteed professional quality assurance standards, the latest in technological equipment, and innovative, cost-efficient manufacturing techniques.

Injection Molded Plastic Parts: SINCERE TECCH’s Advantage

The injection molding process offers the lowest piece prices available, but tooling (plastic mold making) prices are generally the highest.  That is why we need to make all of the molds in-house to create top quality plastic mold and the lowest price for our customers.

SINCERETECH’s advanced design and engineering techniques produce the highest quality plastic injection molds available today.

And they stand behind their word. They offer their customers the option of joining their Extended Warranty Program guaranteeing the plastic mold we design and builds for you will retain its integrity throughout a specific number of cycles.

injection molded plastic parts

injection molded plastic parts

For more information, see the home page.

Injection Molded Plastic Parts: Applications

Injection molding is widely used for manufacturing a variety of parts, from the smallest component to entire body panels of cars. It is the most common method of production, with some commonly made items including bottle caps and outdoor furniture.

We have the ability to produce a wide variety of injection molded plastic parts and components, for industries of all types, including:

  • Connectors
  • Wire Shields
  • Vials
  • Cases
  • Switches
  • Housings
  • Face Plates
  • Toys
  • Bezels
  • Push Buttons
  • Knobs
  • Light Pipes
  • Shields
  • Computer Peripherals
  • Phone Parts
  • Gears
  • Typewriter Parts
  • Window Lift Parts
  • Fuse Blocks
  • Wedges
  • Trim Plates
  • DVD Brackets
  • Faucet Extrusions
  • A / C Vents
  • Gear Shift Knobs
  • Tail Lamp Sockets
  • Blood Testers
  • Boat Parts
  • Name Plates
  • Buckles
  • Bottle Ties
  • Component Boxes
  • Spools
  • Bobbins
  • Seat Belt Parts
  • Spacers
  • Lenses
  • Vents
  • Clips
  • Flower Pot Bases
  • Actuators
  • Radiator Tops
  • Junction
  • Boxes
  • Motor Housings
  • Key Fobs
  • Cosmetic Packaging

To provide the best process for your project, you are welcome to send us email, we will offer you the best solution for your project.

Plastic Injection Molding Processing

Plastic Injection molding is the principal method of forming thermoplastic materials. Modifications of the plastic injection molding process are sometimes used for thermosetting plastics.

In Plastic injection molding, plastic material is put into a hopper which feeds into a heated injection unit. A reciprocating screw pushes the plastic through this long heating chamber, where the material is softened to a fluid state. At the end of this chamber there is a nozzle which abuts firmly against an opening into a cool, closed mold. The fluid plastic is forced at high pressure through this nozzle into the cold plastic mold. A system of clamps hold the mold halves shut. As soon as the plastic cools to a solid state, the mold opens and the finished plastic is ejected from the press.

The problem with plastic injection molding of thermosetting materials is that, under heat, these plastics will first soften, then harden to an infusible state. Thus it is essential that no softened thermosetting material in the heating chamber be allowed to remain there long enough to set. Jet molding, offset molding and molding using a screw-type machine overcome this problem by liquefying the thermosetting plastic material just as it goes through the injection nozzle into the plastic mold, but not before.

Blow Molding
Blow molding is a method of forming hollow articles out of thermoplastic materials.

plastic molding company

plastic molding company, injection molding machines from 60 Ton to 2000 Ton

Blow molding is a process of forming a molten tube of thermoplastic material, then with the use of compressed air, blowing up the tube to conform to the interior of a chilled blow mold. The most common methods are extrusion, injection, and injection-stretch blow molding.

The continuous-extrusion method uses a continuously running extruder with a tuned die head that forms the molten plastic tube. The tube is then pinched between two mold halves. A blow pin or needle is inserted into the tube and compressed air is used to blow up the part to conform to the chilled mold interior. Accumulator-extrusion is similar, however, the molten plastic material is accumulated in a chamber prior to being forced through a die to form the tube.

Injection blow molding is a process of injection molding a preform (similar to a test tube), then taking the tempered preform to a blow mold to be filled with compressed air to conform to the interior of the blow mold. Injection-stretch blow molding can be a single-stage process similar to standard injection blow molding, by adding the element of stretch prior to blow forming. Also, a two-step process is possible, where a preform is made in an injection molding machine, then taken to a reheat-stretch blow molding machine for preform reheating and final blow forming in a blow mold.

Thermoforming
Thermoforming of plastic sheet has developed rapidly in recent years. This process consists of heating thermoplastic sheet to a formable plastic state and then applying air and/or mechanical assists to shape it to the contours of a mold.

Air pressure may range from almost zero to several hundred psi. Up to approximately 14 psi (atmospheric pressure), the pressure is obtained by evacuating the space between the sheet and the mold in order to utilize this atmospheric pressure. This range, known as vacuum forming, will give satisfactory reproduction of the mold configuration in the majority of forming applications.

Themoset Transfer Molding

Themoset Transfer molding is most generally used for thermosetting plastics. This method is like compression molding in that the plastic is cured into an infusible state in a mold under heat and pressure. It differs from compression molding in that the plastic is heated to a point of plasticity before it reaches the mold and is forced into a closed mold by means of a hydraulically operated plunger.

Themoset Transfer molding was developed to facilitate the molding of intricate products with small deep holes or numerous metal inserts. The dry mold compound used in compression molding sometimes disturbs the position of the metal inserts and the pins which form the holes. The liquefied plastic material in transfer molding flows around these metal parts without causing them to shift position.

Reaction Injection Molding

Reaction injection molding (RIM) is a relatively new processing technique that has rapidly taken its place alongside more traditional methods. Unlike liquid casting, the two liquid components, polyols and isocyanates, are mixed in a chamber at relatively low temperatures (75° – 140° F) before being injected into a closed mold. An exothermic reaction occurs, and consequently RIM requires far less energy usage than any other injection molding system.

The three major types of polyurethane RIM systems are rigid structural foam, low-modulus elastomers, and high-modulus elastomers.

Reinforced RIM (R-RIM) consists of the addition of such materials as chopped or milled glass fiber to the polyurethane to enhance stiffness and to increase modulus, thus expanding the range of applications.

Compression Molding

Compression molding is the most common method of forming thermosetting materials. It is not generally used for thermoplastics.

Compression molding is simply the squeezing of a material into a desired shape by application of heat and pressure to the material in a mold.

Plastic molding powder, mixed with such materials or fillers as woodflour and cellulose to strengthen or give other added qualities to the finished product, is put directly into the open mold cavity. The mold is then closed, pressing down on the plastic and causing it to flow throughout the mold. It is while the heated mold is closed that the thermosetting material undergoes a chemical change which permanently hardens it into the shape of the mold. The three compression molding factors — pressure, temperature and time the mold is closed — vary with the design of the finished article and the material being molded.

Extrusion

Extrusion molding is the method employed to form thermoplastic materials into continuous sheeting, film, tubes, rods, profile shapes, and filaments, and to coat wire, cable and cord.

In extrusion, dry plastic material is first loaded into a hopper, then fed into a long heating chamber through which it is moved by the action of a continuously revolving screw. At the end of the heating chamber the molten plastic is forced out through a small opening or die with the shape desired in the finished product. As the plastic extrusion comes from the die, it is fed onto a conveyor belt where it is cooled, most frequently by blowers or by immersion in water.

In the case of wire and cable coating, the thermoplastic is extruded around a continuing length of wire or cable which, like the plastic, passes through the extruder die. The coated wire is wound on drums after cooling.

In the production of wide film or sheeting, the plastic is extruded in the form of a tube. This tube may be split as it comes from the die and then stretched and thinned to the dimensions desired in the finished film.

In a different process, the extruded tubing is inflated as it comes from the die, the degree of inflation of the tubing regulating the thickness of the final film.

Need to know more information about Plastic injection molding to support your market? Welcome to contact our team by call or email.

Plastic Mold Manufacturing Company

SINCERE TECH is the most excellent plastic mold manufacturing company. This mold company has different group team members in order to solve the consumer molding problem. One of the most important things is that this company has well qualified and knowledgeable designers. This company not only offer plastic molds, but they also offer plastic mold tooling equipment, molding machine, injection molding service, plastic mould training and more. The plastic mold tooling equipment is available in all sizes, models as well as shapes. So, consumer can choose the equipment as per their preferred styles. Every consumer can get the molding machines through this company only, because this company only provides endless solutions for molding machines.

Each and every part of the molding machines is tested by utilizing different kinds of equipment. After that only they can deliver the machine to the consumers. This mold company can provide the mold products with full warranty and guarantee. If the customer wishes to get the molding machine, they can simply sit in their home and order the machine name through the mould company website. The Mold Company will deliver the machines from the comfort of office or home. One main thing is that this company will provide all the plastic molded products at very reasonable rate. This company can complete the project within deadline. If the machine will get repaired means no need to worry. The mold company will send the talented engineers to their industry. This engineer will quickly repair the machines problem at free of cost. This company will produce only branded products to the consumers.

plastic mold manufacturing company

plastic mold manufacturing company

If the consumers want to know more information regarding our Plastic Mold manufacturer Company, contact us now.

The top rated  plastic molded plastic needs gratified within no time and the special products convey the cost effective for the clients while they choose the excellent molded plastic ideas. The renowned manufacturer convey the molded plastics incorporate with injection molded plastics, electronic plastic, thermoform plastics and ABS enclosures, grommets, ink stamps, kitchen appliances, plastic carrier bins, plastic rollers, plastic collars, molded stereo equipment and so forth. The rapidness ensured by the top promoter like SINCERETECH and they care for the customer satisfaction in each and every product supply. The rush projects become flaw free and within deadline through the innovative concepts utilized in molded plastic. Each and every plastic designed for the need of the customers and they offer the cheap cost without compromising the quality. A single terrace- SINCERE TECH Mold firm deliver the complete ABS injection moulding, PP, PA, PC, PPSU and  other type of injection molding products and for obtaining the required plastic gears the customer should offer the simple details like Plastic material prototype Nr, Ral Nr or Panton Nr,  the requirement/quantity as per weekly, yearly and monthly.

The packaging needs, the imperative information whether the surface treatment required or not, detail of assembling such as required or not required, the information related to the quantity and demand of colors as per product and so forth. The panel members of this firm have the extreme experience in plastic molding and they assist the clients for the necessity of various procedures such as chrome plating UV and the main surface treatment like PU painting up to packaging.

Injection Mould

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If you are looking for injection mould and injection molding parts?

You are welcome to send us your requirement for quote, you will have our competitive price within two working days.

If you have injection mold technical question?

You are welcome to contact our technical Manager to solve your technical issue by [email protected].

We have over 15 year working experience with 15 years skilled technical English communication.

Your project will be successful with our supporting, we guarantee your satisfaction.

What are you waiting for? Contact with us you will not lose anything buy have your technical issue solved.

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Injection Mould China for your market

When it comes to injection mold manufacturers china, there are a number of misconceptions that people typically have. One of the biggest misconceptions is the sense that an operation that is being conducted in China is one that is largely unreliable. This cannot be further from the truth. In fact, this is an extremely reliable operation that is based in China and is turning out products that are of high quality. In order to fully understand this, it is equally important to understand the history of this type of operation as well as its current status.

Injection mold china

Injection mold china

What makes this particular operation better than those that have come before it? In the past, the the hallmark of operations of this type were that quality was sometimes not consistent and sometimes quality barely existed at all. This is especially true of some of the operations that were conducted in China. As a result, people started to have their fair share of doubts about whether or not plastic mould injection operations within the country of China could produce products of reasonable quality. Fast forward to today and those questions have been answered.

In truth, today’s operation is quite reliable and very successful. The reliability issues have been successfully put aside and any questions about quality have them put to rest long ago. Today’s operation distributes products to multiple international customers and is able to produce virtually any type of moulded plastic product for any use. The entire system utilizes a state of the art process, using the latest software to design the products that are ordered and then mass produce them as quickly and efficiently as possible. All of this is done without compromising quality in any way, shape or form.

The best part about it all is that the mistakes that were made throughout the early history of such operations has been taken into account in order to ensure that those types of issues do not happen when products are produced today. In fact, there are more than 15 years worth of operations from which to gain experience and perfect the way that everything is handled ranging from the way that orders are taken to the way that they are produced and shipped out. The fact that software is used to create virtually any type of product minimizes the chances for errors and allows everything to move along very rapidly. The end result is that the only limitation on the types of products that can be produced is the imagination of the individual who is ordering the product in the first place.

In addition, each product gets its own project manager and everything can be produced at a cost that is more than reasonable. This helps to proliferate these types of operations and even though the system is based in China, high quality products are produced each and every day which are then shipped out to locations all over the world. Imagine virtually any plastic mold part such as those parts used for calculators, DVD players or printers, and they can probably be traced directly back to operations of this type. Without them, it would be virtually impossible to operate in the world the way it is understood today.

If you want to know more information about products made from injection mold china company? You are welcome go to our home page to know more, or send us email,we will reply you with 24 hours.

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Custom Plastic injection moulding service

SINCERE TECH does not only offer custom plastic injection mold, but also offers custom plastic injection molding service. Custom Injection molding service is especially suitable for who only need products and doesn’t want to produce plastic molds by themselves. in this case, if we produce parts for our customer, we will save mold maing cost for our customers and make zero profits from mold making. Our plastic injection molding service can save the cost of an injection machine of our customer.

What is Custom plastic injection molding service

Plastic injection molding service offered by SINCERE TECH is for our customers who need us to produce plastic products for them. Many customers don’t have factories or equipment to produce products, so when they buy plastic injection molds from us and they also want us to produce products here. And they can directly import of product to his country instead of mold.

Choosing custom plastic injection molding service by SINCERE TECH, you can enjoy many benefits:

custom plastic injection molding service

custom plastic injection molding service

1. You can get a very good price from SINCERE TECH. we offer the best price for molding products at cost.
2. You save the cost and energy to find another plastic molding company to produce the product for you.
3. When your product output reaches a certain quantity, we will return you the cost of making molds
4. You can save the cost to buy any other equipment to produce products for you.
5. You can save the cost to employ an engineer to operate the machine.

6, we can share some mold making cost, this reduces your investment and enjoys the same quality products

What do you need to provide us when you are looking for our custom plastic injection molding service?

Samples, design or concept

If you have a design, we also have 2D /3D design department made up experienced engineers who will carefully study your design. If you want to modify the design, we have product design department who can help you modify the design.
If you have only samples, our design department can create a design for you.

What are features SINCERE TECH’s plastic injection molding service

Competitive price
Quick delivery
No requirement of the minimum quantity
Special product package can be customized
Mold cost can be returned when production reaches a certain quantity

Interested in our custom plastic injection molding service? Please contact us.

Plastic Injection Molding Company China

Plastic Injection Molding Company China

SINCERE TECH is a professional plastic injection moulding company China, offering customers the best custom injection molders solutions service.

First, we would like to share you some basic knowledge of plastic injection molding

Thermoplastic plastic injection molding method that is molten plastics material and then injected into its membrane cavity( we call plastic mold). Once the molten plastic into the mold, according to it by cold-like cavity molding into a certain shape. The shape is usually the final product, or as in the installation of the final product is no longer required before the use of other processing. Many of the details, such as the Department of uplift, rib, screw, can step in the injection molding operation out.

injection molding machine has two basic components: for melting and plastic injection into the mold and die equipment installations. Die devices and the role is:plastic mold

  • 1. The mold injection withstands the pressures of closure;
  • 2. Products will be removed in the plastic injection devices inject die before their melting and then control the speed and pressure injection mold to melt.

The current injection devices have two design: Screw pre-plasticizing or a two-stage device and reciprocating screw. Screw pre-plasticizing for the use of pre-plasticizing screw (first level) then injected into molten plastic-injection materials (second level).
Screw pre-plasticizing of molten advantage is the quality of constant, high pressure and high-speed, and precision of the injection volume control (using both ends of the piston stroke thrust mechanical device). These strengths are transparent, thin-walled products and high production rate required. Its weaknesses include the uneven length of stay (leading to material degradation), high cost of equipment and maintenance costs.

Are you looking for Plastic Injection Molding company China supplier? Tell us your plastic injection moulding solutions request, our professional technical team will solve any of your issues regarding plastic injection molds and moulding problem.

China Plastic Injection Molding Company

China Plastic Injection Molding Company

We are a China Plastic Injection Molding Company that provides custom plastic injection moulds and molded products to American, Rorupe, Japan and the world.

Our state of the art of high tech equipment allows us to minimize set-up time and in-process adjustments, maximize output and run at optimum capacity. Combined with little overhead, we can offer you the most competitive pricing in the industry.

Our Quality Control System is based on ISO9001:2008 standards. Every job has a control plan to identify critical production criteria. Each control plan is carefully monitored throughout the manufacturing process. We utilize 100% in-process inspection as well as first piece qualifications and batch capability studies to ensure a flawless delivered product.

SINCERE TECH’s mission is to reduce high-quality plastic molds and moding products, in the most cost-effective manner for your complete satisfaction. Our 15-year reputation is riding on it!

About SINCERE TECH (plasticmold.net)

Founded in 2005, Steve Yang and Gordan Zheng formed a partnership to produce plastic injection molds and die-cast molds for the overseas manufacturing industry.

Plastic Molds

They rented a 1000 square meters. space in Chong Pin Ton, Dong Guan City, China

Over the next few years, expansion continued and equipment was added, including more CNC machines, Mills, Grinders and EDM Machining Centers.

In 2010. ST purchased 3 sets of plastic injection molding machines to trial the molds and samples, and provide massive production to customers.

In Mar 2016, a 6,000 square meters new building was purchased in by ourselves. Expansion continued and equipment was added, including Wire EDM Machining Center, Coordinate Measuring Machine and more Plastic Molding Machine. As the production increased in the molding area, ST purchased 10 sets more injection molding machines from 60 to 650 tons.

Our Service: One-stop fully services for Plastic Mold making and Plastic Injection Molding Services.

Mold Design Engineering; Expert mold design engineering for functional, reliable, economical and aesthetically-pleasing products.
Precision Injection Mold and Tooling; Precision injection mold tooling to meet a wide range of customer requirements.
Plastic Injection Molding Services; Hundreds of industries rely on Plastic Injection Molding to create most of today’s products and/or parts. How may we assist you?
Insert Molding Services; the experience and expertise for most custom injection molding or insert molding projects. How may we assist you?

Are you project ready to start making injection molds and molding yet? You are welcome to send us your drawing, we will quote you in 24 hours.

 

China Plastic Mold Company

China Plastic Mold Company

SINCERE TECH is China Plastic Mold Company, founded in 2005. has built high-quality plastic molds and plastic molding parts in the plastics industry in meeting customer requirements. This commitment philosophy is the foundation for the partnership that is formed with each customer by providing them with access to a full China operation of products.

Take the risk out of managing your projects. SINCERE TECH takes the risk out of managing your projects by working as an extension of your organization, our project engineers assume total ownership and accountability for every detail of your project and will ensure that the total program meets or surpasses your expectations. we will deliver your product on or before the expected delivery date.

Product samples have shown feature micron tolerances and complex geometry that SINCERE TECH delivers consistently. Our plastic injection molds are second to none and as a plastic mold maker, we rank as world-class.
Maximize your return on investment in this tough economy, you need compelling and detailed justification before you invest in any supplier. You need to understand the inherent savings and powerful capabilities made possible by industry leadership. SINCERE TECH has the answers for your company.plastics injection molding services

By taking you step-by-step through a simple series of questions on customer retention, inventory costs, customer service costs, order processing costs, quality costs, etc. we will be able to provide quantitative information to assess whether to proceed with a particular vendor and what the proper course of action should be. Additionally, we can calculate the internal rate of return (IRR) and present a line-by-line report of projected savings and benefits for you.

Our Plastic Injection mold & molding service

SINCERE TECH. offers a full suite of plastics injection molding services, but there are certain markets that we transcend. These “target markets” play to our strengths, and feature competitive advantages and pricing supported by depth of expertise within our specialized units. Additional information may be obtained by contacting us.

First of a kind initiatives

SINCERE TECH’s proven technology and global execution capabilities are of particular value to our clients when it comes to commercializing first-of-a-kind technologies. Our full-service capabilities offer clients a choice of expertise and services, from the technology development in the pilot stage through conceptual design, optimization, engineering, global procurement, construction, startup and commissioning.

Technology Transfer

SINCERE TECH is active in project management globally. This allows us to gain extensive knowledge of all industry standards, regulations, posturing, and procurement in different regions of the world. Our knowledge base offers customers significant added value in transferring technically challenging projects to our facility. With our international experience, we develop, design and fabricate intricate plastics components that accounts for in-country needs, and facilitates a successful project startup.

All Mold continues to lead the plastics industry with leadership positions in:

  • Micron Tolerance Plastics Injection Molding
  • Custom Tool Fabrication
  • Engineering Services
  • Rapid Prototyping
  • Comprehensive Secondary Operations
  • Quality